Insider tips: how to remove your triumph bonneville gas tank without breaking a sweat

Removing the gas tank on a Triumph Bonneville is a relatively straightforward process that can be completed in under an hour with the right tools and a bit of patience. Whether you’re performing maintenance, repairs, or simply want to customize your ride, this guide will provide you with step-by-step instructions on how to safely and effectively remove the gas tank from your Triumph Bonneville.

Tools Required

• 5mm Allen wrench
• 8mm socket wrench
• 10mm socket wrench
• Ratchet
• Screwdriver (optional)

Safety Precautions

Before beginning any work, ensure that:

• The motorcycle is parked on a level surface and the engine is cool.
• You are wearing safety glasses and gloves.
• You have a fire extinguisher on hand for emergencies.

Step 1: Disconnect the Negative Battery Terminal

• Locate the negative battery terminal on the left side of the motorcycle.
• Use a 10mm socket wrench to loosen the nut holding the terminal down.
• Disconnect the terminal from the battery.

Step 2: Remove the Seat

• Lift the seat up and locate the two 5mm Allen bolts on the rear of the seat pan.
• Remove the bolts and lift the seat off the motorcycle.

Step 3: Disconnect the Fuel Line

• Locate the fuel line on the right side of the gas tank.
• Use a screwdriver to gently pry the fuel line clamp open.
• Disconnect the fuel line from the gas tank.

Step 4: Remove the Fuel Gauge Sensor

• Locate the fuel gauge sensor on the top of the gas tank.
• Use a 5mm Allen wrench to loosen the two bolts holding the sensor in place.
• Disconnect the electrical connector from the sensor.
• Lift the sensor out of the gas tank.

Step 5: Remove the Gas Tank Bolts

• Locate the two 8mm bolts on the front of the gas tank.
• Use an 8mm socket wrench to loosen the bolts.

Step 6: Lift the Gas Tank

• Grip the gas tank firmly on both sides.
• Carefully lift the gas tank up and off the motorcycle.

Step 7: Disconnect the Electrical Connectors

• Locate the electrical connectors on the bottom of the gas tank.
• Disconnect the connectors by gently pulling them apart.

Reinstallation

To reinstall the gas tank, simply reverse the removal steps. Ensure that all bolts and connectors are securely tightened before riding the motorcycle.

Troubleshooting

If you encounter any difficulties during the removal or installation process, refer to the following troubleshooting tips:

• The fuel line is stuck: Use a pair of pliers to gently wiggle the fuel line back and forth until it comes loose.
• The fuel gauge sensor is stuck: Use a screwdriver to gently pry the sensor loose. Be careful not to damage the sensor.
• The gas tank is heavy: Ask a friend or family member to assist you in lifting the gas tank.

Conclusion: Triumphant Tank Removal Accomplished!

Congratulations! You have successfully removed the gas tank from your Triumph Bonneville. This simple yet essential procedure will enable you to perform various maintenance and customization tasks on your motorcycle. Remember to always follow safety precautions and refer to your motorcycle’s service manual for specific instructions.

FAQ

Q: Can I remove the gas tank without disconnecting the battery?

A: While not necessary, disconnecting the battery is recommended as a safety precaution to prevent any electrical shorts.

Q: How often should I remove the gas tank for maintenance?

A: The frequency of gas tank removal depends on your riding habits and maintenance schedule. However, it is generally recommended to remove the gas tank once a year for cleaning and inspection.

Q: Can I use a different size wrench or socket than the ones specified?

A: Using the correct size tools is crucial to avoid damaging the bolts or connectors. If you do not have the specified tools, it is best to borrow or purchase them before attempting the removal process.